Product Design Services
We craft industrial products that balance form, function, cost and manufacturability across the entire lifecycle.
Product Design — engineered for industrial performance.
Product design services turn business goals into manufacturable industrial products. We combine user research, industrial design and mechanical engineering to define form, function, materials and cost from the very first concept. Every design decision is validated against DFM/DFA, tolerance stacks and regulatory requirements so that your product performs in the field and scales cleanly through production. The result is differentiated industrial products that reduce warranty risk and protect margin.
Our engineers combine first-principles calculation with modern 3D CAD and simulation to deliver work that plugs directly into your fabrication, procurement and construction workflows. Whether you need a short burst of expert capacity or a long-running dedicated engineering pod, our product design team is built to scale with your program.
- Design for Manufacturing (DFM) from day one
- User-centric industrial ergonomics
- Cost engineering across BOM
- Regulatory and safety compliance
What our product design team delivers.
Industrial Design
DFM / DFA
Ergonomics
CMF Strategy
Prototype Engineering
Tolerance Analysis
Design Documentation
How we deliver, step by step.
Requirement Analysis
Capture inputs, goals, constraints and success criteria.
Concept Development
Design options with trade-off studies and feasibility.
CAD Modeling
Detailed 3D CAD, drawings and BOM per project standards.
Engineering Review
Two-tier internal review with checker sign-off.
Simulation & Validation
FEA, CFD or physical testing to prove the design.
Manufacturing Support
Vendor queries, fabrication and installation support.
Final Documentation
As-built package, calculation reports and archive.
Tools we use for this service.
SolidWorks
Parametric 3D modeling, assemblies and drawings for machinery and equipment.
KeyShot
Real-time rendering and product visualization.
Fusion 360
Cloud-based CAD/CAM/CAE for product development.
Rhino
NURBS surface modeling for form, hulls and industrial design.
Cura
Slicing software for FDM 3D printing and rapid prototyping.
Codes and standards we follow.
ISO
ISO 9001 quality, ISO 3834 welding, ISO 10628 P&ID conventions.
ASTM
Material specifications for steels, alloys and composites.
ANSI
American National Standards Institute — dimensions, symbols and fits.
Where we apply this service.
Everything you get.
Each product design engagement concludes with a documented, revision-controlled deliverable package ready for procurement, fabrication and construction teams.
- Concept Renderings
- 3D CAD Models
- CMF Specifications
- Prototype Drawings
- DFM Report
- Assembly Instructions
- Design Package
Selected projects.
EV Battery Pack Thermal Redesign
Peak cell temperatures during fast charge exceeded warranty thresholds, blocking a launch window.
Shipyard Production Nesting
Manual nesting was creating 12% steel waste and slipping production milestones.
Offshore Platform Modernization
Legacy 2D drawings, missing as-built data and evolving DNV standards were blocking a critical life-extension study.
LNG Terminal Piping Stress
Cryogenic service, seismic zone and tight schedule required a specialized stress engineering pod.
Product Design — frequently asked questions.
Need expert engineering support?
Talk to a senior product design engineer at Perpetual TechSolutions. We respond within one business day with a scoped approach and indicative timeline.